EV Engineering & Infrastructure

  • News
  • Articles
    • Q&As
    • Tech Spotlight
  • Batteries
  • Charging
    • Wireless Charging
    • Vehicle-to-Grid (V2G)
  • Electrification
  • Testing and Safety
  • Learn
    • Learning Center
    • Tech Toolboxes
    • Webinars
  • Resources
    • Digital Editions
    • Diversity & Inclusion
    • Voices
  • Advertise
  • Subscribe

Vertical GaN enables 1,200-V operation for high-efficiency EV power systems

By Michelle Froese | October 30, 2025

As electrification accelerates across transportation and energy sectors, onsemi has introduced its new vertical gallium nitride (vGaN) power semiconductor technology.

The devices are designed to deliver higher-power density, efficiency, and ruggedness for high-voltage systems used in electric vehicles (EVs), charging infrastructure, renewable energy, and energy storage.

Unlike conventional GaN devices that conduct current laterally, onsemi’s GaN-on-GaN technology enables vertical current flow through the semiconductor material. This approach supports higher operating voltages (up to and beyond 1,200 V) while maintaining fast switching performance and thermal stability.

The result is smaller, lighter, and more efficient power systems that reduce conversion losses and simplify cooling requirements.

Developed and manufactured at onsemi’s facility in Syracuse, New York, the vGaN platform integrates over 130 patented innovations spanning process technology, device design, and manufacturing techniques. Early samples of 700 V and 1,200 V devices are now available to customers.

Applications

The new vGaN technology enables system-level gains across multiple EV and energy applications:

  • EVs: Smaller, lighter traction inverters and onboard chargers that improve driving range and efficiency
  • Charging infrastructure: Faster, higher-power chargers with reduced thermal and packaging constraints
  • Energy atorage and renewables: Compact, high-voltage converters with lower losses for solar, wind, and battery systems
  • Industrial automation: Smaller, cooler, higher efficiency motor drives and robotics
  • Aerospace and defense: Higher performance, enhanced ruggedness and more compact designs

Technology overview

Most existing GaN power devices are built on non-GaN substrates such as silicon or sapphire. onsemi’s GaN-on-GaN process conducts current vertically through the material, increasing power density and ruggedness. The architecture enables high-voltage operation, high-frequency switching, and reliable performance under demanding thermal and electrical conditions.

By combining vertical conduction with wide-bandgap material properties, vGaN devices can cut energy losses by nearly 50% compared to conventional power semiconductors, supporting more efficient and compact system designs across the EV ecosystem.

You might also like


Filed Under: Charging, Power Electronics, Technology News
Tagged With: charging, GaN, onsemi
 

Next Article

← Previous Article
Next Article →


 
“ee
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, tools and strategies for EV professionals.

Tech Spotlight

  • Battery sensor enhances early detection of thermal events in EVs
  • Why pressure sensing is critical to EV thermal management
More Tech Spotlight

Featured Contributions

  • Q&A: Engineering modular powertrains for software-defined EVs
  • Reimagining EV design with AI-enhanced EDA tools
  • Q&A: How sensing advances are shaping the future of EV battery safety
  • Why pressure sensing is critical to EV thermal management
  • How to safely secure the software-defined EV
More Featured Contributions

EE TECH TOOLBOX

“ee
Tech Toolbox: Power Efficiency
Discover proven strategies for power conversion, wide bandgap devices, and motor control — balancing performance, cost, and sustainability across industrial, automotive, and IoT systems.

Learning Center

EE Learning Center

Sponsored Content

  • Converting custom materials for EV applications
  • Advantech Powers Versatile Electric Vehicle Charging Systems

EV Training Days

ev
EV Engineering & Infrastructure
  • 5G Technology
  • Analog IC Tips
  • Battery Power Tips
  • Connector Tips
  • EDABoard Forums
  • Electro-Tech-Online Forums
  • Engineer’s Garage
  • Microcontroller Tips
  • Power Electronic Tips
  • Sensor Tips
  • Test and Measurement Tips
  • Contact Us

Copyright © 2025 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search EV Engineering & Infrastructure

  • News
  • Articles
    • Q&As
    • Tech Spotlight
  • Batteries
  • Charging
    • Wireless Charging
    • Vehicle-to-Grid (V2G)
  • Electrification
  • Testing and Safety
  • Learn
    • Learning Center
    • Tech Toolboxes
    • Webinars
  • Resources
    • Digital Editions
    • Diversity & Inclusion
    • Voices
  • Advertise
  • Subscribe