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New varistors offer sustainable over-voltage protection for EV systems

By Michelle Froese | December 18, 2024

TDK Corporation has announced the release of five new SMD multilayer varistors (MLVs), marking an industry first with a reduced carbon (CO₂) footprint while meeting rigorous automotive qualification standards.

These components are the first in TDK’s expanding X-series, designed for automotive and industrial applications. The initial five parts are AEC-Q200 qualified, indicated by a “1” following the “X” in their part numbers. They’re typically used to protect key automotive systems — such as engine management systems, electronic control units (ECUs), ABS, and ESP — against transient over-voltages caused by events like load dump and jump start.

Providing ESD protection up to 30 kV (IEC 61000-4-2) and compliance with ISO 7637-2/16750-2 automotive pulses, these MLVs ensure reliable performance under demanding conditions.

Available in four EIA package sizes (0603, 0805, 1206, and 1210), the components support maximum RMS operating voltages of 14, 25, and 30 V, with response times to voltage transients ranging from 10 to 500 ps. They manage surge currents from 5 to 400 A for 8/20 µs pulses, while maintaining minimal leakage currents between 1 and 25 µA at the rated DC voltage and room temperature.

Designed for durability, they operate across a wide temperature range of -55° to +150° C without derating, even at elevated temperatures.

The X-series will continue to expand, offering a broad range of overvoltage protection solutions for automotive, industrial, and consumer applications. Simulation models for PSpice are also available to support design and development.

Features

  • Reliable ESD protection up to 30 kV according to IEC 61000-4-2
  • Comply with automotive pulses according to ISO 7637-2/16750-2
  • Load-dump and jump-start protection
  • Low leakage current
  • Qualified based on AEC-Q200 (X1-Series)
  • No temperature derating up to +125° C (X1-series up to +150° C)
  • High lifetime robustness
  • Stable protection level

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Filed Under: Technology News
Tagged With: tdkcorporation
 

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