Hanon Systems, a global automotive thermal management supplier for electrified mobility, has announced the development of the world’s first fourth-generation heat pump system — a key thermal management component for electric vehicles (EVs).
The company’s heat pump system is the first to employ a parallel heat source recovery method, using waste heat from the motor and battery and heat from external air. The recovered heat is used for heating and cooling, as well as battery temperature management, significantly enhancing EV driving range.
This modular heat pump system incorporates multiple new features that represent patented or patent pending technologies, demonstrating the thermal management leadership of Hanon Systems. The system integrates the Refrigerant Control Module (RCM) and the Coolant Control Module (CCM) into a unified control unit, allowing comprehensive management of the entire thermal system.
Hanon Systems pioneered the mass production of heat pump systems with waste heat recovery in 2015. The second-generation system, launched in 2018, added battery thermal management functions, making it the first integrated thermal management system to enhance EV driving range. The third generation, developed in 2021, was applied to the client’s EV-dedicated platform and was the first to incorporate an 800-V electric compressor, significantly reducing EV charging times.
The latest fourth-generation heat-pump system was first implemented in the Kia EV3 in South Korea, and the company will expand production to the US and Europe.
“By continually refining our heat pump system design to improve efficiency and reduce power consumption requirements, Hanon Systems has contributed to extending EV driving range,” said Subu Nagasubramony, co-CEO of Hanon Systems. “As the world’s second-largest thermal management company, we will continue to strive for ‘lightweight’ and ‘high-efficiency’ components through continuous innovation.”
Additionally, Hanon Systems has introduced Thin HVAC technology, a world first. Thin HVAC, as the name suggests, refers to a ‘reduced’ HVAC system. By reducing the overall HVAC system size by approximately 30%, it minimizes the exposure of the HVAC system area under the cockpit (dashboard component module), providing more legroom for passengers. This technology also ensures a comfortable and pleasant driving experience.
Filed Under: Technology News, Thermal Management System