Impact Clean Power Technology, a European manufacturer of custom battery systems for heavy-duty transport, machinery and large-scale energy storage, has launched Europe’s most modern, highly automated lithium-ion battery production line.
The new line will allow the company to increase its generating capacity from 0.6 to 1.2 GWh in 2024, ultimately to up to 4 GWh.
With its launch, IMPACT has completed the investment in its new headquarters, GigafactoryX, which, in addition to production, houses the company’s key functions such as R&D, test laboratory, and warehouse.
The new highly automated production line will significantly increase IMPACT’s production capacity, from 2,500 to at least 16,000 lithium-ion batteries per year. This means that a complete battery system dedicated to heavy transport will be made every 11 minutes.
The line structure consists of 22 stands and covers an area of 1,375 m². For the first time in the world, it uses the TS7 conveyor system from Bosch Rexroth, which can handle batteries with dimensions of 1.8 x 0.5 x 0.5 m and a maximum weight of up to 1 tonne (the average weight of a single battery is around 300 kg.). The flex-type line makes it possible to produce different battery sizes simultaneously and it is scalable.
The full serialization of the production process guarantees a digital record of every operation, allowing for precise tracking of components and process parameters. Automation includes assembly, batching, bolting, vision inspection and a range of tests, ensuring consistent product quality. The system also allows batteries to be evacuated at any stage of production, offering a high level of safety.
Additionally, the new line meets the requirements for IATF 16949:2016 certification, received by IMPACT in 2024. The document confirms compliance with global automotive industry standards and requires a comprehensive approach to quality, encompassing supply chain management, manufacturing processes, and product design.
Filed Under: Batteries, Technology News