Molex, a global electronics and connectivity innovator, has launched its first product in its eHV high-voltage connector and terminal system portfolio, designed to provide secure and reliable high-performance electrical connections in high-voltage power applications across auxiliary and primary systems in electric vehicles (EVs) and plug-in hybrid electric vehicles (PHEVs).
The first product in the lineup is the eHV60 high-voltage automotive connector, which is ideally suited for auxiliary high-voltage functions, such as dc/dc converters, onboard chargers, electric compressors and e-axles.
The connector ecosystem
The high-voltage terminal and connector family from Molex extends the company’s ecosystem of components engineered for global compliance and qualification readiness.
The eHV60 adheres to stringent USCAR-2 and LV215 industry standards and has been validated electrically and mechanically as a drop-in alternative to legacy products.
This provides automotive OEMs and Tier 1 suppliers with dual-sourcing options, assuring reliable integration and faster program onboarding.
Additionally, the eHV60 features a compact footprint up to 30% smaller than existing products, supporting easier deployment in space-constrained auxiliary systems. Its shielded interface design ensures protection from electromagnetic interference (EMI), critical for maintaining signal integrity and system safety in high-voltage environments.
Supporting up to 1000 V and 64 A at 80° C, the connector provides safe and efficient high-voltage connections for mid-power applications.
Connectivity and simplified system integration
Molex manages design and manufacturing for the eHV family across facilities in North America, Europe, and Asia, supporting localized production and regional compliance. Established design and validation processes enable engineers to simulate, test, and manufacture high-voltage components that meet automotive requirements.
The company’s experience in terminal production, connector assembly, and quality testing is supported by the Molex Global Reliability Lab, where teams apply expertise in power-interconnect standards to ensure compliance with safety and reliability criteria.
Collaborations with qualified material suppliers provide access to high-voltage plastics and plating solutions that maintain supply continuity and design flexibility. In-house tooling and plating capabilities allow faster design updates and consistent quality when adapting to new EV program specifications.
Integration with busbars, battery interconnects, cables, custom headers, and 48-V solutions helps streamline the development of power distribution systems. Knowledge gained from data communications and power-supply design supports the creation of connectors capable of withstanding vibration, thermal cycling, and mechanical loads common in EV environments.
Filed Under: Connectors, Onboard Charging, Technology News