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Li-ion batteries achieve 500 cycles with 100% silicon anode

By Michelle Froese | March 17, 2025

LeydenJar has successfully developed and produced lithium-ion (Li-ion) batteries with a 100% silicon anode capable of delivering 500 charge-discharge cycles without requiring external pressure.

This breakthrough overcomes one of the key barriers to next-generation battery technology, unlocking new possibilities for higher energy density in electric vehicles (EVs), electronics, and energy storage. As the demand for EVs grows, the ability to enhance battery performance without additional mechanical constraints could play a pivotal role in advancing vehicle range and efficiency.

Silicon anodes can greatly increase lithium-ion battery energy density, but they tend to swell during charge-discharge cycles, causing internal damage and early failure.

To prevent this, researchers often use heavy clamps to apply high amounts of external pressure to cells during operation to maintain the structural integrity of the anode and prevent failure.  Typically, this pressure is around 1 MPa (similar to the weight of three grand pianos on a smartphone). This pressure requirement makes silicon anodes impractical for many applications, especially consumer electronics, which need reliable batteries without added pressure.

LeydenJar’s new silicon anode technology eliminates the need for external pressure while meeting the target of 500 cycles with 80% capacity retention and 700 cycles with 70% capacity retention. This breakthrough stems from extensive research into the silicon anode’s design, featuring a porous structure that allows for silicon’s expansion and contraction during cycling. This design ensures the cell’s structural integrity and long-term performance.

The removal of external pressure opens new opportunities for silicon anodes in consumer electronics. By replacing graphite with ultra-thin 100% silicon anodes, LeydenJar’s technology can boost battery energy density by up to 50%, providing longer battery life, more energy-efficient devices, and enhanced features like onboard artificial intelligence.

Following this achievement, LeydenJar is collaborating with other cell manufacturers and OEMs to integrate its silicon anode technology into next-generation battery cells and devices. The company is working closely with manufacturers to ensure smooth incorporation into high-volume production for a wide range of consumer products.

Looking ahead, LeydenJar plans to continue developing its silicon anode technology and explore new applications in electric vehicles, energy storage, and wearables. As the technology progresses, the company aims to contribute to the future of energy storage across various industries.

 

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Filed Under: Batteries, Technology News
Tagged With: leydenjar
 

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