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Industrial controller advances automation for EV and battery manufacturing

By Michelle Froese | October 20, 2025

Rockwell Automation, Inc., a company dedicated to industrial automation and digital transformation, has announced the launch of its newest controller, ControlLogix 5590.

The high-performance platform is designed to meet the evolving demands of electric vehicle (EV) and advanced battery manufacturing, where precision, safety, and scalability are critical.

As the EV industry expands, manufacturers face complex challenges including scaling production, integrating new battery chemistries, and maintaining operational safety and cybersecurity. The ControlLogix 5590 provides a unified control and data management solution that helps address these challenges through seamless software integration and multidiscipline control across production systems.

Key capabilities of the ControlLogix 5590 include:

  • Integrated functional safety features that protect workers and high-voltage equipment in battery assembly environments
  • High-speed processing and expanded memory capacity to manage motion, robotics, and process control across electrode coating, formation, and module assembly
  • Cybersecurity features built on IEC 62443 standards to protect connected manufacturing networks from emerging threats

The controller also integrates with the Studio 5000 Logix Designer and FactoryTalk Design Studio software environments to simplify design, testing, and deployment across EV production lines.

“EV and battery manufacturing require control platforms that combine performance, safety, and cybersecurity without adding complexity,” said Craig Resnick, VP, consulting at ARC Advisory Group. “Solutions like ControlLogix 5590 enable manufacturers to modernize faster while maintaining operational continuity and resilience.”

The ControlLogix 5590 expands Rockwell Automation’s support for digital transformation in EV and battery manufacturing, helping improve productivity, reliability, and security across the production lifecycle.

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Filed Under: Batteries, Technology News
Tagged With: rockwellautomation
 

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