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How do cold weather and freezing temperatures affect EVs?

By Aharon Etengoff | January 25, 2024

Cold weather significantly affects the range, efficiency, and performance of electric vehicles (EVs). This article discusses how freezing temperatures impact key EV components and systems such as batteries, regenerative braking, and traction control. It also compares the wintertime performance of specific EV models, focusing on the crucial role of heat pumps and other cold weather features.  

The impact of cold temperatures
Unlike internal combustion engines (ICE), the entire electric drivetrain system in EVs, including motors, is powered by lithium-ion (Li-ion) battery traction packs. These batteries achieve optimal performance within a temperature range of 60°F to 95°F (15° to 35° C).  

Below 20° F (-6° C), crucial electrochemical reactions in battery cells slow noticeably, leading to decreased energy production and impaired high-rate discharges. This reduces efficiency and performance, particularly during rapid acceleration, climbing steep inclines, or driving at high highway speeds. Moreover, cold weather conditions increase internal battery resistance, prolonging charging times and decreasing the range of some EVs by up to 40%.

Figure 1. An ice-covered highway, highlighting subfreezing temperatures and challenging road conditions that negatively impact EV performance and range. (Image: EVEngineering)

Regenerative braking systems are also less effective in cold conditions due to reduced battery efficiency and repeated slowdowns or stops on snow-covered roads. Similarly, icy conditions cause the frequent activation of traction control systems (TCS), increasing energy consumption as continuous power adjustments are made to each wheel. Moreover, electric heaters draw extra power during winter to maintain transmission and brake fluid viscosity.

Lastly, EV in-cabin heating systems consume considerable energy to maintain comfortable temperatures. Resistive heating units are notably energy-intensive, drawing 4-8kW and reducing range by 45% at 32° F. In contrast, heat pumps employ reverse refrigeration cycles to transfer external heat into the cabin. While heat pumps are more energy-efficient than resistive heaters, their net efficiency varies with ambient temperature.

Navigating winter performance
Many EV models react differently to cold weather, primarily due to design variations and the inclusion or absence of heat pumps in their thermal management systems. The Audi e-tron, equipped with a heat pump that recaptures up to 3 kW of waste heat from the motor, maintains 80% of its original EPA range at 32° F.

In contrast, the 2022-2023 Ford F-150 Lightning, which lacks a heat pump, retains only 64% of its EPA range at the same temperature​​.

Figure 2. Comparative analysis chart illustrating the winter range reduction for various EV models in freezing conditions as opposed to ideal temperatures. (Image: Recurrent)

The Hyundai Ioniq 5, with a heat pump in its AWD configurations, maintains about 97% of its dashboard-indicated EPA range at 32° F. This model also includes features to keep batteries warm when parked and a snow mode for improved traction, braking, and handling. Similarly, the Kia EV6, built on Hyundai’s Electric Global Modular Platform (E-GMP), features a heat pump in its AWD models, retaining 93% of its dashboard-indicated EPA range at 32° F and 80% of its optimal range at 19.4° F.

Tesla’s Model 3, Model S, and Model X now incorporate heat pump technology for improved thermal management in cold weather conditions. The Tesla Model Y, the first to feature the Octovalve heat pump system, efficiently harnesses the battery’s thermal mass for heat distribution. In cold weather, Tesla typically limits regenerative braking to protect battery traction packs, a measure that is reversed as the vehicle warms up.

Moreover, the Model X and Model S offer an optional subzero weather package with heated seats, steering wheel, side mirrors, and windshield wipers.

Mitigating the effects of the cold
Although all EVs are affected by the cold, proactive steps can substantially reduce the impact of freezing temperatures. Pre-conditioning, for example, heats an EV’s battery and passenger cabin while still connected to an ac or dc charger, reducing energy drawn from the battery during driving. This practice effectively preserves range and boosts performance. Parking in heated areas such as indoor garages and charging EV batteries after driving also help offset the effects of low temperatures.

Additionally, EV drivers can increase their use of seat heaters to maintain range and optimize performance. These energy-efficient alternatives consume significantly less power than in-cabin heating systems by focusing warmth directly on passengers. Similarly, defrosters embedded in windshields and mirrors ensure clear visibility without extensive cabin heating.

As heat pump technology advances, EV thermal systems will become more efficient. Concurrently, advanced insulation materials such as aerogel and vacuum insulation panels are set to increase in-cabin heat retention. Moreover, leveraging battery thermal mass for more effective heat distribution in EVs is poised to accelerate, complemented by evolving AI/ML-enabled systems that dynamically respond to dropping temperatures.

Lastly, advancements in battery technology will further bolster the efficiency of thermal energy storage and in-cabin dissipation.

Summary
Cold weather and freezing temperatures significantly affect EV range, efficiency, and performance. Below 20° F (-6° C), crucial electrochemical reactions in battery cells slow considerably, resulting in decreased energy production, prolonged charging times, and impaired high-rate discharges.

While many EV models vary in their response to cold weather, primarily due to the presence or absence of heat pumps in their thermal management systems, proactive measures can substantially mitigate these impacts. Steps such as pre-conditioning, efficient use of seat heaters and defrosters, and smart charging practices can help preserve range and optimize performance in cold conditions.  

References

  • How Much Do Cold Temperatures Affect an Electric Vehicle’s Driving Range?, Consumer Reports
  • How Well Do Electric Cars Work in Cold Weather?, com
  • How Does Cold Weather Affect Electric Cars?, MG
  • Winter & Cold Weather EV Range 10,000+ Cars, Recurrent Auto
  • Heat Pumps: Cold Weather Myth or Worth it?, Recurrent Auto
  • How Does Cold Weather Affect Electric Vehicles?, com

 

 

 

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