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High-capacity linear axis optimized for EV battery production lines

By Michelle Froese | June 25, 2025

Bosch Rexroth is expanding its CKR series of compact modules with a dual-belt axis designed for industrial automation and manufacturing applications.

The new CKR-280 heavy-duty axis supports dynamic material handling with a total load capacity of up to 770 kg. It combines the functions of two linear axes into one linear system, featuring two independently driven carriages within a single frame. This configuration enables high-speed, high-torque handling with short cycle times, ideal for production environments that require precision and efficiency.

The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly, and commissioning. The new tool can be used as a standalone axis or combined with other linear axes into a multi-axis system, with the option to include a drive package. Its space efficiency and high load capacity make it ideal for electric vehicle (EV) battery production lines, where compact automation solutions must meet demanding precision and throughput requirements.

Whether in battery production, intralogistics, or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual-belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads of up to 385 kg each and drive torques of up to 250 Nm.

To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m, with longer travel ranges available upon request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm.

Depending on the application, a variety of travel profiles can be implemented independently, supporting the flexibility required in EV component assembly and materials handling environments.

 

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Filed Under: Technology News
Tagged With: boschrexroth
 

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