Researchers at the University of California San Diego and CEA-Leti unveiled a groundbreaking microactuator driving system, combining innovative solid-state battery technology with novel integrated circuit designs for 2-in-1 storage and voltage boost conversion techniques.
Presented in a paper at ISSCC 2025, “An Autonomous and Lightweight Microactuator Driving System Using Flying Solid-State Batteries,” the breakthrough addresses a critical challenge in powering micro-actuators: delivering high voltages (tens to hundreds of volts) efficiently in a lightweight, compact form.
The die shot of an integrated circuit controlling a microbattery matrix designed to explore a 2-in-1 storage and voltage boost technique. (Image: Patrick Mercier/UC San Diego)
By dividing a solid-state battery — already needed in the system — into smaller units and dynamically arranging them, the system achieves high-voltage outputs without traditional bulky components like capacitors or inductors. This results in a highly compact and lightweight design ideal for micro-flying robots and embedded medical devices.
Gaël Pillonnet, lead author of the paper, said the design uniquely integrates energy storage and voltage conversion, setting a new standard in efficiency and autonomy for small electromechanical actuators. In addition, leveraging a novel battery matrix is the first demonstration of such a system for ultra-low-power, high-voltage applications.
Patrick Mercier, professor of electrical and computer engineering at UC San Diego, said microdrones and micro-robotic systems already require a battery, so it costs us next to nothing to use a solid-state battery, split it up into smaller pieces, and dynamically rearrange the small pieces to generate the necessary voltages. This is the smallest and lightest way to generate the high voltages needed to run these systems.
New solid-state battery technology
Unlike conventional batteries, which lose energy density when scaled down, the solid-state batteries in this system maintain high energy density even when miniaturized and split into small parts to form a matrix. This enables ultra-lightweight systems with scalable performance.
The paper presents a first proof of concept showing up to 56.1-V voltage generation capability at up to a few Hz of operating frequency needed by micro-actuation systems.
The concept has been validated with early commercial solid-state batteries and shows promise for even greater performance using advanced versions developed at CEA-Leti. Extrapolated data indicates that the system can scale down to weights as low as 14mg without sacrificing efficiency. It’s a key technology for weight-constrained autonomous robots and small embedded devices for medical applications.
While developed for micro-scale systems, the principles of high-density energy storage and efficient voltage conversion have significant implications for electric vehicle (EV) batteries. Advancements like these could pave the way for lighter, more efficient EV power solutions, improving energy density without increasing battery weight.
As EV technology evolves, breakthroughs in solid-state batteries could play a crucial role in optimizing performance, extending range, and reducing charging times.
Filed Under: Batteries, Battery Power - EV Engineering, Technology News