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Advanced cold plasma technology streamlines EV battery manufacturing

By Michelle Froese | June 6, 2025

Comau has partnered with Intecells to develop and integrate cold plasma technology into industrial battery cell manufacturing lines. The collaboration focuses on optimizing a patented cold plasma application to create a more cost-effective and energy-efficient solution for existing battery production processes.

The current cold plasma system, when incorporated into conventional cell manufacturing lines, has demonstrated the potential to reduce cycle time and energy use in soaking and drying phases.

Additionally, it may improve battery cell capacity, cycle life, and overall production quality. These are key performance metrics in electric vehicle (EV) battery manufacturing.

A second-phase solution under development is aimed at streamlining manufacturing further by reducing the number of process steps involved in cell production. Long-term goals include cutting capital investment requirements by half, as well as significantly lowering energy consumption and associated carbon emissions.

This collaboration aligns with Comau’s broader role in electrification, which includes solutions for the entire battery lifecycle — from cell formation to module and pack assembly, as well as testing, dismantling, and recycling.

Intecells brings additional expertise in battery materials and process innovation, particularly with experience in automotive battery development.

Given the EV industry’s increasing demand for scalable, high-performance battery solutions, the integration of cold plasma technology could contribute to improving manufacturing efficiency and sustainability across the sector.

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Filed Under: Technology News
Tagged With: comau, intecells
 

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